| Major Research Areas:Polymer chemistry, catalyst chemistry |
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TERANO Laboratory
Development of
Next-generation Highly Functional
Polyolefin Materials |
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Research activity |
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Polyolefin materials such as polypropylene and polyethylene
are used in a wide range of fields, and their annual production
volume exceeds 6.5 million tons in Japan and 70 million tons
worldwide. Since polyolefin consists of carbon and hydrogen
only.no hazardous elements, it is in high demand as an
alternative to polyvinyl chloride, which produces environmental
pollutants such as dioxin and environmental hormones. The
transition metal catalyst most commonly used for the synthesis of
polyolefin is the Ziegler catalyst. The polymerization mechanism of
this catalyst, however, has not been clarified and the primary
structure of its polymer has yet to be controlled. Our laboratory
investigates various olefin polymerization catalysts from an
academic viewpoint, and aims to produce next-generation highly
functional polyolefin materials based on the results obtained.
1)Clarification of the response mechanism in the
initial stage of olefin polymerization
The response mechanism in the first stage of olefin
polymerization has not been sufficiently clarified in spite of its
definite significance in olefin polymerization. We investigate the
mechanism with a kinetic approach involving the stopped-flow
method and through analysis of the microstructure of the
synthesized polymers. In particular, we developed a system for the
temporal analysis of products, with a capacity for temporal
resolution of the sub-millisecond order. We are using the system
for the analysis of catalyst responses; it enables us to understand
the response mechanism of catalysts that form active spots on a
time scale of less than 10 milliseconds.
2)Observation of catalyst surfaces and
development of new functional catalysts
We observe the morphology of the surface compositions of
heterogeneous olefin polymerization catalysts and identify the
surface structures by means of spectroscopy to find active spots in
polymerization. In addition, we develop catalysts based on a
concept that is totally different from that for the development of
conventional industrial catalysts.
3)Development of polyolefin nanocomposite
material
We investigate nanocomposite materials of polyolefin
containing dispersed nanoparticles for the purpose of expanding
the properties of polyolefin materials. We conduct fundamental
research on material properties in order to set guidelines for the
design of nanocomposite materials, and based on our findings, we
develop highly functional polyolefin nanocomposites by
functionalizing nanoparticle surfaces.
4)Investigation of stability and deterioration
mechanisms in polyolefin
Since polypropylene is susceptible to deterioration, it requires higher stability from the viewpoints of long use, recycling and
reuse. We investigate the mechanism according to which the
polymers start to deteriorate, and methods for stabilizing them by
controlling their primary structure.
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■Equipment
Catalyst preparation equipment, Stopped-flow method
polymerization system, 500MHz NMR, 400 MHz Solid NMR,
300MHz NMR, Temperature-raising elution fractionation device
(TREF), High-temperature GPC, X-ray photoelectron
spectroscope (XPS), infrared spectroscope, (FTIR), temperatureprogrammed
desorption spectrum device (TPD), atomic force
microscope (AFM), scanning electron microscope (SEM),
transmission electron microscope (TEM), high-resolution
transmission electron microscope (HRTEM), X-ray diffractometer
(XRD), wide-angle X-ray diffractometer (WAXD), small-angle X-ray
scattering device (SAXS) |
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| Voice |
We aim to develop next-generation highly functional polyolefin materials through interdisciplinary research involving
catalyst chemistry, surface science, polymer chemistry and physics, and nano science. Our research includes the
design of new catalysts through fundamental study of olefin polymerization catalysts, control of the primary structure
of polyolefin, and control of the structure of polyolefin of the nano-order. |
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| The main research achievements in the past five years |
| 1: |
K. Asuka, B. Liu, M. Terano, and K. Nitta, Homogeneously Dispersed
Polypropylene/SiO2 Nanocomposites with Unprecedented Transparency, Macromolecular
Rapid Communications. 27, 910(2006). |
| 2: |
W. Xia, B. Liu, Y. Fang, K. Hasebe, and M. Terano, Unique
Polymerization Kinetics Obtained from Simultaneous Interaction of Phillips Cr(VI)Ox/SiO2
Catalyst with Al-Alkyl Cocatalyst and Ethylene Monomer, Journal of Molecular Catalysis
A: Chemical. 256, 301(2006). |
| 3: |
Y. Fang, W. Xia, M. He, B. Liu, K. Hasebe, and M. Terano,
Novel SiO2-Supported Chromium Catalyst Bearing New Organo-Siloxane Ligand for
Ethylene Polymerization, Journal of Molecular Catalysis A: Chemical. 247, 240(2006). |
| 4: |
N. Manabe, Y. Yokota, H. Nakatani, S. Suzuki, B. Liu, and
M. Terano, Local Thermal Degradation Behavior of Heterophasic Polypropylene Copolymers,
Journal of Applied Polymer Science. 100, 1831(2006). |
| 5: |
Q. Wang, Y. Lin, Z. Zhang, B. Liu, and M. Terano, High Temperature
Polymerization of Propylene Catalyzed by MgCl2-Supported Ziegler-Natta Catalysts
with Various Cocatalysts, Journal of Applied Polymer Science.100, 1978(2006). |
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