Machine Shop, JAIST

国立大学法人 北陸先端科学技術大学院大学 ナノマテリアルテクノロジーセンター 工作室

Machine Shop User Manual (Japanese / English)

Machine Shop User Manual (Japanese / English)

1.工作室の利用 

本学ナノマテリアルテクノロジーセンター工作室(以下、工作室)では機械工作による各種実験に必要な部品からオリジナリティー溢れる装置の製作等が行える場所です。工作室の利用については次のようなメリットがあります。

 

問題点

実験で必要なパーツが欲しいが市販していない。

実験の部品が高すぎる。

あるパーツだけが欲しいのに余計なもの(セット品)まで買わなければいけない。

実験まで期限が迫っていてすぐにでも欲しい。

装置の改造を依頼したが、見積金額が高すぎる。

新しい装置を作りたいがどうすればいいかわからない。

製図が描けない。                         などなど。

解決方法

・方法             ・条件等

工作室で自ら設計、加工   ⇒ 工作実習の受講

依頼工作制度の利用     ⇒ 依頼工作の申し込み

備品貸出          ⇒ 工作室で申し込み

工作相談          ⇒ 工作相談後、決定する

 

これらの問題点以外にも機械工作に関する問題や疑問を持ったときには、工作室技術職員にご相談ください。解決方法は何通りもあるはずなので、気軽に利用してください。

 

2.工作室の利用時間 

工作室では利用時間を設定しています。次の利用時間を厳守して利用してください。

 

平日 9:30~12:00、13:30~17:00

土、日、祝日は使用不可(技術職員がいません)

工作室技術職員(宇野・仲林)が不在の場合、使用不可(対応できません)

 

TEL:0761-51-1470  FAX:0761-51-1497  内線:1470

 

技術職員 宇野 宗則(M.UNO)

技術職員 仲林 裕司(Y.NAKABAYASHI)

 

 

3.工作機械の利用方法 

工作室では機械工作を行う為の工作機械を利用開放しています。ただし、工作機械は怪我を負う可能性があり、素人が扱うと非常に危険です。よって、ライセンス制度によって利用制限を設けています。ライセンスを取得に関しては下記を確認してください。

 

  • 利用ライセンスは下記の方に与えられます。

1.助教以上の教員(利用方法がわからない方はその旨申し出てください)

2.本学の学生や研究員で工作室開催の工作実習を受講し、ライセンスを取得した者

3.年2回の工作実習以外で、本工作室技術職員(宇野・仲林)に直接指導を受け者

※教員及び、ライセンス取得者からの指導は不可

※指導を受けた機械のみ使用可

 

3.に関する直接指導は常時受け付けしています。直接指導を利用したい方はご連絡ください。

 

  • 工作室で機械工作をされる方は次の通り、入退室を必ず行ってください。

1.工作室に技術職員がいるかどうかの確認(いない時は工作室を覗いてみてください)

①工作内容を技術職員に報告し、承認を必ず得てください。得られない場合は利用で

きません。

②入口左手のPCの入室管理フォームに必要事項を入力し、暗証番号を得てください。

③工作室入口のナンバーキーに番号を入力し、入室してください。

2.作業を行ってください。

  • 後片付け、清掃

金属の削りクズは分別し、廃棄してください。工作室裏の扉から外に出ると、材料別のポリ容器及びドラム缶があります。ポリ容器は廃棄物運搬用で、最終処分場所はドラム缶へ捨ててください。また、機械が汚れているからといって絶対に水拭きしないでください。ウエスで汚れをふき取り潤滑油を塗ってください。

 

  • 退室

①技術職員に作業の終了を報告してください。清掃の確認を行います。

②入室した時と同じように入口左手のPCで入室管理フォームに必要事項を入力し、速やかに退室してください。

注意事項

  • 入室管理フォームで入力した時間は必ず厳守してください。
  • 入室後の利用許可申請は不可です。事前申請を必ずしてください。
  • 機械や備品の破損、及び、怪我をしたなどのトラブル発生時は速やかに報告してください。
  • 故意または重過失による破損の場合、指導教官がこれを弁償していただきます。
  • トラブルは全て自己責任であることを心がけ、わからない場合はまず、技術職員に

相談しください。トラブルが起こってからでは手遅れですから予防に努めてください。

 

<補足>労働安全衛生法による工作機械の一部利用制限 Δ1

労働安全衛生法により、工作室内の共通工作機械の中に利用制限が発生しています。以下の工作機械がその対象です。

 

・プレスブレーキ       金属材料を曲げる機械です。

・シャー                     金属材料を切断する機械です。

 

これらは資格(動力プレスの金型調整等特別教育)を取得した場合しか利用できません。資格を取得しないで利用するには依頼工作を申し込むもしくは、代替機械で対応(金属材料切断はシャー以外でもできる)することもできます。不明な点は工作室技術職員までご連絡下さい。

 

 

1. Introduction

Machine Shop is a facility to support your research by developing and constructing your laboratory equipment.
For instance, there may be many issues regarding your experiments, such as:

・The part necessary for the experiment is not sold in any markets.
・The part is too expensive.
・What you need is a part of an assembled product.
・The part is needed immediately.
・Equipment needs to be rebuilt.
・New equipment needs to be built, but you do not know how to do it.
・You can not draw a drawing.

You may solve these problems by using the machine shop.
There are some solutions, such as:

・You can make parts by operating machines.(You need to get a license. Please participate in a machine shop training session.)
・Construction Request Service
・Borrowing Items
・Consultation

If you have any problem regarding your research, or a question about the machine shop, please feel free to contact us.

2. Available times

You must keep the time.
・9:30-12:00, 13:00-17:00, weekday(*1).
*1 You can not use the machine shop on Saturday, Sunday and holidays.
If the machine shop staff are absent, you can not use the machine shop.
It is recommended to confirm whether the staff is in the machine shop.
Extension: 1470 or 71470(Uno) or 74161(Nakabayashi)
E-mail: machineshop@jaist.ac.jp or munenori@~(Uno) or n-yuuji@~(Nakabayashi)

3. How to use the machine shop?

3-1. About license

You can use some of the machines in the machine shop. But, if inexperienced people use the machine, a serious accident may happen.
The license institution is set up to limit users.
The license is given to
・Faculty
・Students and researchers who are trained by machine shop staff (Uno or Nakabayashi)(*2).
*2 Training by other faculty is not permitted. Only the machine, one is trained to use can be used.

Training applications are always accepted. Please contact us.

3-2. Work flow (Enter)

・Check if the staff (Uno or Nakabayashi) is in the machine shop.
・Tell the staff what you would like to do. If the staff think it is dangerous or too hard, you can not use the machine shop(*3).
*3 In this case, you can use the Construction Request Service.
・Input the details of the work into the application form on the PC, which is on the counter in the reception room. Then you can get a code number.
・Input the code number into number-key of the entrance door, then you can enter the machine shop.

3-3. Clean up

・You have to clean the machine and the floor around the machine, as clean as you can.
・The waste must be segregated by material. There are some drum cans for segregation outside the back door of the machine shop.
・Wipe the machine with paper towels. Do not use a wet towel. It would make machines get rusty.
・After wiping, grease the machine lightly.

3-4. Work flow (Leave)

・Tell the staff that you finished the work and the cleaning. Then check that there aren’t any problems.
・Input your finish time into the PC. Then you can leave.

3-5. Caution

・Keep the time schedule for which you applied.
・You must apply before entering the machine shop from the reception room.
・If trouble, like breaking a machine or injury happens, you must inform a staff member immediately.
・Trouble due to user’s error must be reimbursed by oneself or by the responsible teacher.
・Keep in your mind that after getting the license, all human errors are your fault. If there is a problem, ask the staff. Prevent trouble.
・For some machines, use by students is banned. If you need to use that machine, the construction request service is recommended. Please contact the staff of the machine shop.

4. Construction request service

We design and produce your equipments instead of you. The service includes drawing for outsoucing, producing of electronic circuits, developing softwares of instrumentation control and baking of UHV parts.
When you use this service, keep the following role.

4-1. Application

The client(*1) must submit an application form, which can be downloaded from Machine Shop web site, with fillig out an application blank(*2). If needed, attach specification and drawing. The drawing should be drawn with following JIS drawing. Supply the necessary goods(*3) with the application form. If you have any question, please feel free to contact us.
We have a meeting about the request to make the staff understand the details perfectly. The drawing will be edited by the staff then be checked by the client.
There are requests can not be taken.
If there are any changes on the request, after the application, please let the staff know it.(*4)
We treat the request of the outsourcing.

4-2. Deadline

Basically, deadline is 2 weeks after from the day delivered all the materials. If there is a reason to make the deadline shorter, describe it to the staff, and write it on the application form.
There are cases that miss the deadline, because of some reasons. In that case, the staff announces how much it will be late.
Pick up the finished product immediately after the announce of the completion.
If you can not pick up the finished product soon, tell the staffs when you can pick up it.
When you pick up the finished product, check if there are problem.
As a general rule, we do not satisfy a claim, after picking up the finished product.

4-3. Cost

You owe the cost of the material(*5). But, you can use the waste materials in the Machine Shop. We recomend you to check if there is usful material before you order the material.
There are various kinds of materials in the machine shop, and they might be used. In that case, we would like you to charge about the amount of the used material.
The labor charge is free.
In case that particular kind of tool is needed to be purchased, you owe the cost. However, In case that the tool is owned by the Machine Shop after the request done, machienshop cost it. Please do not hesitate to consult us.
Publicity of the detail of the request
The following substances may be disclosed as the report of our activity.
Client name–>Open
Title of the request, photos of the product–>Open. As long as there is no prescription to close.
Details of the request, drawing–>Close. However, we might ask for permission to publish as the Machine Shop activity report.

4-4. Indemnity

We always oprete machines with paying attention not to make a mistake. However, It is impossible to make the posibility of the failure to zero. So, we might not avoid the delay of the deadline. As a general rule, the client owed the cost caused by such delay.

4-5. The other words of caution

If there is a posibility to adhere the harmful substance on the material you prepair, tell us and discribe the detail.
The client have to adopt the waste material which is needed the particular treatment to dispose or storage.
(*1):Students and researchers can submit an application form and confer on a detail of a request with the staff of the Machine Shop. However, only the faculty in JAIST can be a client of construction request servide. When student or researcher submits application form, signature and stamp of a JAIST faculty are needed on the form.
(*2):The follwoing items are necessary for an application.
Request title, Contact personnel and contact information, Signature and stamp of a client, Details
(*3):Necessary goods mean materials, devices assembled with the product and equipments necessary for making the product. If there are sometiong needed particular care, tell us when they are deposited.
(*4):The change might delay the deadline.
(*5):It includes materials to make jigs.

5. Borrowint items

You can use some Machine Shop equipments. If you use this service, conform the following rules and the application.

5.1 Available time

9:30-12:00,13:00-17:00, weekday. While the staff is in the room.(*1)

5.2 Lending flow

・Check if the staff( Uno or Nakabayashi) is in the machine shop.
・Tell the staff what the items you need, and get the approval.
・Input the detail into the application form on the PC, which is on the counter in the reception room. Then you can get the seacret numbers.
・Input the seacret numbers into number-key of the entrance door, then you can enter the machine shop and take out the item.

5.3 Return flow

・Tell the staff to return.
・Check in by using the PC.
・Input the seacret numbers into number-key of the entrance door, then return the item.

*** Whenever you visit the machine shop to use these services, tell the staff what you would like to do and get permission, first of all. ***

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工作室の担当職員

技術専門職員

宇野 宗則

主任技術職員

仲林 裕司